Our Airset Moulding Process

The Air Set production process uses chemically bonded sand, which provides a rigid mould. This can be free standing without the need for moulding boxes and therefore unlimited in size. This makes it an ideal process for one-off and lower production volumes. 

The moulds are produced on a Fordath computer-controlled machine, ensuring good accuracy and once cast, the sand is then returned for recycling via our reclamation machine.

We are able to produce castings up to a maximum unit weight of 150kgs using this process.

The Advantages of Airsets

  • Air set moulds allow for much larger, intricate castings to be produced

  • Castings of complexity can be produced which may otherwise have to be fabricated from individual parts

  • Low Volumes

  • Heavy Casting Options


If you’re interested in any of the services we offer or would like to find out more please submit the enquiry form below and a member of our friendly team will be in touch.